Factory Strength

Factory Strength

30,000 m² Plant · 2 Lines · 700,000+ Pieces a Year

  • 30,000–50,000

    m² plant areaJintan, Changzhou · Jiangsu

  • 70+

    staffsewing, filling and finishing

  • 2,000

    pieces a dayacross two production lines

  • 700,000+

    pieces a yearincl. 600,000 sleeping bags

Follow one bag through the plant

 

Four stops, all under one roof. Nothing is subcontracted except fabric weaving and down washing.

  • Automatic cutting table 01

    Precision cutting

    Automatic cutting table with lays stacked up to 60 plies. Markers are nested per order so fabric waste stays under control and every panel matches the approved pattern.

  • Sewing line 02

    Sewing lines

    Two lines, 70+ operators. Each line runs one product family so operators keep the same construction and stitch settings shift after shift.

  • Down and fibre filling station 03

    Filling & weighing

    Down and synthetic fibre filled on calibrated scales. Every bag is weighed against its spec before closing — the cheapest place to catch a warmth complaint.

  • Inspection and packing 04

    Inspection & packing

    In-line checks, AQL 2.5 final inspection, then cartons with your shipping marks. Photographs and the inspection report travel with every shipment.

Production line
2 lines · 70+ operators · 2,000 pcs/day

Equipment and capacity

 
  • Cutting

    Automatic cutting table, straight and rotary knives, long-arm quilting machines.

  • Sewing

    70+ industrial machines: single-needle lockstitch, overlock, coverstitch and bartack.

  • Filling

    Dedicated down and fibre filling stations with calibrated scales and a blow-through room.

  • Engineering

    5–10 engineers releasing new models each season, from pattern to counter sample.

Audited, not just certified

 

Paper is easy to print. These are the audits buyers have actually run on us — and repeat.

  •  

    SGS

    Factory capability and social compliance audits, repeated every year on the same checklist your compliance team uses.

  •  

    ITS / Intertek

    Product testing: fill power, thermal rating, colour fastness, dimensional stability after wash.

  •  

    Disney

    FAMA authorisation for licensed character programmes, with the tracing records that go with it.

  •  

    BSCI

    Social compliance on working hours, wages, fire safety and chemical storage — no findings carried over.

Three gates before your carton

 

Most quality problems are decided before the first stitch. We check at three points so a defect is caught on one piece, not on a thousand.

  • 01

    Incoming — IQC

    Fabric, filling, zips and trims checked against the approved swatch card before they reach the line.

  • 02

    In-line — IPQC

    First-article approval, then a roving check every two hours on stitch density, seam strength and filling weight.

  • 03

    Final — FQA

    AQL 2.5 inspection on the finished lot, with photos and a report sent before the container is sealed.

Delivery at a glance

  • Plant locationJintan, Changzhou, Jiangsu
  • Annual output700,000+ pcs
  • Production lead time30 days after approval
  • PortsShanghai / Ningbo
  • Trade termsFOB / CIF
  • Main marketsNorth America 40% · Western Europe 20% · Oceania 10%

8613606101264 zlmshuidai@gmail.com